Repairing a Coleman "Big Hat" Ventilator

Discussion in 'Fettling Forum' started by Tony Press, Oct 9, 2023.

  1. Tony Press

    Tony Press Australia Subscriber

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    This "big hat" is from a 1930s Canadian Coleman 228B.

    As these are hard to find in Australia, I decided to repair this one so that it would be usable on a "user" lantern until another turned up somewhere.

    Given John's (@presscall) recent about construction a Tilley hood (Constructing a hood for a Tilley X359), I thought I'd post these photos of my resurrection of a Coleman ventilator.


    As it came

    IMG_6111.jpeg

    Rust had eaten large parts of the central perforated cylinder piece.
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    The repair

    I removed the rusted part from the refector section and the top cap.
    IMG_6116.jpeg

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    I then cleaned up and treated the rust on the remaining enamelled parts.
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    I had a piece from a sheet of perforated stainless steel cut 42mm X 237mm. I annealed it, then using brute force by hand, a rubber mallet, and a curved steel block, I formed a cylinder that I then sil-brazed at the seam.
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    Note the brass strip (far side) that was used to sil-braze the seam of the perforated stainless steel cylinder.
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    The stainless steel cylinder was then carefully fitted over the remnants of the remaining cylinder and forced into a friction fit on the reflector part of the ventilator.
    IMG_7224.jpeg

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    Note: My intention was, that if the perforated stainless steel cylinder did not stay in place, I would devise a way to permanently affix it to the reflector. This was not required as the two parts have not loosened even after some use. I did not intent to affix the top cap to the cylinder.
    IMG_7241.jpeg

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    IMG_7244 (1).jpeg


    I've used this a fair few times over the last few weeks and its working well!


    Cheers

    Tony
     
  2. Tom Pedersen

    Tom Pedersen Denmark Subscriber

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  3. Sellig33

    Sellig33 France Subscriber

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  4. Fireexit1 United Kingdom

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    That looks pretty good and not out of place - great fettling :clap:
     
  5. Jacob van Pareen South Africa

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    Excellent work!
     
  6. tretrop

    tretrop Sweden Subscriber

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    Looks great
     
  7. presscall

    presscall United Kingdom Subscriber

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    Excellent work Tony! I’ve been away at the Festival of Light, so the Tilley hood project is still a work in progress.

    John
     
  8. JEFF JOHNSON

    JEFF JOHNSON United Kingdom Subscriber

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    Well fettled!:thumbup::clap::clap::thumbup:
     
  9. ColinG United Kingdom

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    Excellent job!
     
  10. MYN

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    Very well saved :thumbup:
     
  11. David Adair

    David Adair Australia Subscriber

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    Great job Tony, More practical and longer lasting too!
     
  12. Tony Press

    Tony Press Australia Subscriber

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  13. Bob GudgenCaroleDee72@ United States

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    Don't you just love it when a plan works out!!! Very nice fettling.
     

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