Struggling to Service Petromax HK500

Discussion in 'Fettling Forum' started by daesm, Nov 24, 2017.

  1. daesm

    daesm Subscriber

    Offline
    Joined:
    Aug 30, 2012
    Messages:
    140
    Morning All,

    I spent a few hours trying to service a Petromax HK500 (ebay purchase) following the helpful guide provided on another post that I put up (Rob Earl's service guide) a few weeks back. Alas I am struggling and need some help and advice, please :)

    First, I can't remove the bottom part of the generator where it enters the font. It's almost like it has welded shut. I tried a bit of shock and unlock on it without any success so I am not sure how I can remove it to change the seal in the generator foot.

    Secondly, I changed the seal in the pump check valve but I am finding it difficult to operate the pump, which leads onto another problem I'm afraid. When I have the rapid heater in the closed position (I changed that little seal that screws into it) it is difficult to operate the pump due to a lot of resistance plus I can hear pressure escaping but not sure if it is coming from the generator or the rapid heater. When the rapid heater is open a thin jet of paraffin appears as I pressurise. I've not done anything to the rapid heater other than change that little seal so have not removed it from the font.

    Any ideas on the above would be most welcome, as I was driven to distraction last night although on the plus side I was listening to the Ashes at the same time!
     
  2. WimVe

    WimVe Subscriber

    Offline
    Joined:
    Aug 3, 2011
    Messages:
    3,547
    hello @deasm,

    Pictures can help to see what happend to the generator.

    What is difficult ? the force you need, the valve not closing ? Crease/oil on the leather ?

    That is normal. But you should pressurize the lantern fully, 2bar, and the use the rapid.
    Unscrew the top part, not the lower tank part, and check if the little air holes in the tank part are free. These together with the kerosene will provide a flammable mix (more a mist then a jet)

    Checking these parts works better without the top parts on the lantern, so only vaporizer and rapid installed.
    You can pressurize, looks for air leaks (water bath) or fuel leaks.
    Pressurize, open the valve an check straight fuel jet from jet.
    Check if rapid produces torch like flame.
     
  3. daesm

    daesm Subscriber

    Offline
    Joined:
    Aug 30, 2012
    Messages:
    140
    Hi, the pump seems to need a lot of force to depress it but I am wondering if I have fitted the seal in the pump check valve the wrong way round so I need to check that. The leather is new and I rubbed it a bit in olive oil before inserting it.

    Courtesy of the workshop in Work (handy working in a Science dept) I've managed to get the generator out but in unscrewing the generator foot valve it seems to have come away from the rod. In fact it looks like it was soldered on to the rod so was wondering if I have broken it or does it just push onto the rod, as i can't see any threads for it to screw into?

    These are so much more complicated than a Tilley lamp, sigh....
     
  4. David Shouksmith

    David Shouksmith India Founder Member

    Offline
    Joined:
    Sep 6, 2010
    Messages:
    8,416
    Location:
    North-East England
    Yes, which is one of the main reasons why I can't be doing with any of them. =; Then when you finally get them running they sound like a deep-sea diver with blocked sinuses who has to breathe through his mouth; and that horrible cheap and nasty, clanky metal sound when you move them - bah! Give me a Tilley, Bialaddin, Vapalux, Handi or Coleman any day. :D/

    However, I fully expect that won't be a popular view... :whistle: ;) :lol:
     
  5. JEFF JOHNSON

    JEFF JOHNSON United Kingdom Subscriber

    Offline
    Joined:
    Nov 28, 2010
    Messages:
    16,924
    Location:
    Shetland Islands UK..
    Photographs will help us to assist you.
     
  6. Henry Plews

    Henry Plews Subscriber

    Offline
    Joined:
    Jun 23, 2014
    Messages:
    3,073
    Location:
    North Yorkshire
  7. eiremax

    eiremax Subscriber

    Offline
    Joined:
    Jul 5, 2014
    Messages:
    630
    Photos please and we may be better able to advise
     

Share This Page