Tilley R1A homemade mantle

Discussion in 'Fettling Forum' started by stuartc, Apr 24, 2021.

  1. stuartc

    stuartc United Kingdom Subscriber

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    Hi, after reading many posts on here about mantles I was inspired to attempt making one. I would appreciate any guidance regarding my effort, in particular does anyone think the mesh is too small and if so could it damage the burner?
    214BCE20-D11C-42E5-8255-BF637883B559.jpeg DCE4FE21-740A-4194-9D24-AD577B38B931.jpeg 524B37DF-F058-421E-90FD-BBABB5A217BF.jpeg
     
  2. Anthony

    Anthony Australia Subscriber

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    My expectation is that it will work better than original.
    You will probably need a hole to let the flame inside the mantle.
    Nice work.
     
  3. stuartc

    stuartc United Kingdom Subscriber

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    Thanks Anthony. I’m glad to hear you think it will work. When you say a hole to let flame inside do you mean the burner grid?
     
  4. Anthony

    Anthony Australia Subscriber

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    The mantle itself.
    IMG-0100.JPG

    I think you will need to give it a double preheat to start the vapourisation too.
     
    Last edited: Apr 24, 2021
  5. stuartc

    stuartc United Kingdom Subscriber

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    Ah yes, I had contemplated trying it first without the holes just to see but I think it will probably be better to have them from the get go.
    And I will certainly give it a double shot of preheating, thanks
     
  6. Henry Plews

    Henry Plews Subscriber

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    That's a very neat looking mantle, well done.

    In the past, I've made mantles for Tilley heaters simply by weaving wire from old electric heater elements which worked very well without the two small round holes as found on genuine Tilley mantles. After all, Tilley never punched such holes in their asbestos mantles.

    I strongly recommend the use of an insulating tube on the spigot
    Tilley lamp spares item 165

    If you use the draught shield when preheating, you'll find one charge is more than adequate. Haven't got a draught shield ? Look here
    Tilley R1/R1A - Draught shield dimensions
     
  7. stuartc

    stuartc United Kingdom Subscriber

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    Thanks Henry. I can’t take too much credit for the manufacture as the mesh was actually already formed (it was previously a filter in a steam valve) and the base plate is 2 stainless steel washers, the smaller sat inside the larger one and welded. The 3 parts were pretty much a perfect fit and all I can take credit for is the vision :lol:

    I’ll definitely fit an insulating tube. The radiator came with one but it has a crack down it’s whole length so a new one is required (got a couple more lamps needing parts so just waiting until I can place a single order).
    And again was fortunate to get an original draught shield with the radiator
     
  8. JEFF JOHNSON

    JEFF JOHNSON United Kingdom Subscriber

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    That will do the job.:thumbup:
     
  9. stuartc

    stuartc United Kingdom Subscriber

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    :thumbup: Here’s hoping Jeff
     

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